Customer design CableSensor Cable, Instrument Cable
Model Number:sensor cable-06
The wires are first cut to the desired length, usually using a special wire-cutting machine. The wires may also be printed on by a special machine during the cutting process or on a separate machine. After this, the ends of the wires are stripped to expose the metal (or core) of the wires, which are fitted with any required terminals or connector housings. The cables are assembled and clamped together on a special workbench, or onto a pin board (assembly board), according to the design specification, to form the cable harness. After fitting any protective sleeves, conduit, or extruded yarn, the harness is either fitted directly in the vehicle or shipped.
In spite of increasing automation, hand manufacture continues to be the primary method of cable harness production in general, due to the many different processes involved, such as:
Routing wires through sleeves,
Taping with fabric tape, in particular on branch outs from wire strands,
Crimping terminals onto wires, particularly for so-called multiple crimps (more than one wire into one terminal),
Inserting one sleeve into another,
Fastening strands with tape, clamps or cable ties.
It is difficult to automate these processes, with major suppliers still using manual means of production, only automating portions of the process. Manual production remains more cost effective than automation, especially with small batch sizes.
Pre-production can be automated in part. This affects:
Cutting individual wires (cutting machine),
Wire stripping (Automated Wire Stripping Machines),
Crimping terminals onto one or both sides of the wire,
Partial plugging of wires prefitted with terminals into connector housings (module),
Soldering of wire ends (solder machine),
Key Specifications/Special Features:
1) Inner conductor of coaxial is 9/0.2 tinned copper wire
Conductor for power wire is 30/0.2 tinned copper wire
2) Insulation of coaxial is PE
Outer diameter is 1.95 ±0.05mm, blue and white
Insulation of power wire is PVC
Outer diameter is 2.4 ±0.1mm, red and yellow
3) Outer conductor of coaxial cable is 0.1 tinned copper braid
Wrap layer of polyester film, jacket is PE
Outer diameter is 3.1 ±0.1mm
Wrap layer of polyester film out of jacket, add 7/0.2 tinned copper earth wire and then wrap polyester film, then wrap another layer polyester film
4) Polyester film wrapped on stranding wires, inner jacket is PE, pink
Outer diameter is 8.2 ±0.2mm
5) Outer jacket is flexible flame-retardant PVC, black
Outer diameter is 11.2 ±0.3mm
Cable performance index
1) DC-resistance of power wires (30/0.2) should be not more than 21Ω/km at 20°C
2) Insulation-resistance between conductor of coaxial cable should not be less than 1000mΩ/km at 20°C
Insulation-resistance between conductors of the power wire should not be less than 10mΩ/km at 20°C
3) Conductor and conductor-shielding should withstand 50Hz, 1000V, 1 minute and not breakdown
4) Inner conductor braiding density of coaxial cable: ≥85%
5) Delivery length: according to customer's requirements
Our in-house procession includes molding and tooling, wire and cable extrusion, connector and socket assembly, precision metal stamping, wire harness and cable assembly. We provide full range of automotive connector and socket for all types best sell cars.
Olink products are widely used in automotive electronics devices such as security system, AV system, Multimedia system etc., as well as in electric vehicles, UTVs, land lawn trucks, medical equipment, sports equipment, casino machines, ATM, home appliances, consumer electronics and LED lighting. Materials that applied are ROSH/Reach/CA65 compliant and with UL/CUL, VDE, CCC approval. Auto wire and cables are according to SAE/JASO/DIN standards. We will obtain the latest IATF16949 in May 2018.
We exports to Europe, Mid-east, America, Australia and Japan market. Our known customers includes 3M, Yamaha, Honeywell, Valeo, VDO and Visteon.
Our factory locates in Huizhou City, Guangdong Province, just one hour driving to Shenzhen. With total 17,000 square meters workshop area, we have nearly 700 colleagues.
Run with ERP and CRM system, We always adhere to the virtue of BE RELIABE PARTNER,CREAT EXTRA VALUE FOR CUSTOMER AND GROW WITH CUSTOMER
- FOB Port:Shenzhen
- Lead Time:7 - 15 days
- Central/South America
- North America
- Western Europe
Main Export Markets:
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- Payment Method:Telegraphic Transfer in Advance (Advance TT, T/T)
Primary Competitive Advantages:
- Experienced Staff
- Small Orders Accepted
- Green Product
- Product Feature
- Product Performance