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Auto wire harness,OEMODM wire harness for Automotive

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Model Number:sensor cable-06
Brand Name:Olink
Origin:China (mainland)

Cable harnesses are usually designed according to geometric and electrical requirements. A diagram is then provided (either on paper or on a monitor) for the assembly preparation and assembly.

The wires are first cut to the desired length, usually using a special wire-cutting machine. The wires may also be printed on by a special machine during the cutting process or on a separate machine. After this, the ends of the wires are stripped to expose the metal (or core) of the wires, which are fitted with any required terminals or connector housings. The cables are assembled and clamped together on a special workbench, or onto a pin board (assembly board), according to the design specification, to form the cable harness. After fitting any protective sleeves, conduit, or extruded yarn, the harness is either fitted directly in the vehicle or shipped.

In spite of increasing automation, hand manufacture continues to be the primary method of cable harness production in general, due to the many different processes involved, such as:

Routing wires through sleeves,
Taping with fabric tape, in particular on branch outs from wire strands,
Crimping terminals onto wires, particularly for so-called multiple crimps (more than one wire into one terminal),
Inserting one sleeve into another,
Fastening strands with tape, clamps or cable ties.
It is difficult to automate these processes, with major suppliers still using manual means of production, only automating portions of the process. Manual production remains more cost effective than automation, especially with small batch sizes.

Pre-production can be automated in part. This affects:

Cutting individual wires (cutting machine),
Wire stripping (Automated Wire Stripping Machines),
Crimping terminals onto one or both sides of the wire,
Partial plugging of wires prefitted with terminals into connector housings (module),
Soldering of wire ends (solder machine),
Twisting wires.

Key Specifications/Special Features:

1) Inner conductor of coaxial is 9/0.2 tinned copper wire
Conductor for power wire is 30/0.2 tinned copper wire
2) Insulation of coaxial is PE
Outer diameter is 1.95 ±0.05mm, blue and white
Insulation of power wire is PVC
Outer diameter is 2.4 ±0.1mm, red and yellow
3) Outer conductor of coaxial cable is 0.1 tinned copper braid
Wrap layer of polyester film, jacket is PE
Outer diameter is 3.1 ±0.1mm
Wrap layer of polyester film out of jacket, add 7/0.2 tinned copper earth wire and then wrap polyester film, then wrap another layer polyester film
4) Polyester film wrapped on stranding wires, inner jacket is PE, pink
Outer diameter is 8.2 ±0.2mm
5) Outer jacket is flexible flame-retardant PVC, black
Outer diameter is 11.2 ±0.3mm
Cable performance index

1) DC-resistance of power wires (30/0.2) should be not more than 21Ω/km at 20°C
2) Insulation-resistance between conductor of coaxial cable should not be less than 1000mΩ/km at 20°C
Insulation-resistance between conductors of the power wire should not be less than 10mΩ/km at 20°C
3) Conductor and conductor-shielding should withstand 50Hz, 1000V, 1 minute and not breakdown
4) Inner conductor braiding density of coaxial cable: ≥85%
5) Delivery length: according to customer's requirements

Shipping Information:

  • FOB Port:Shenzhen
  • Lead Time:7 - 15 days
 

Main Export Markets:

  • Central/South America
  • North America
  • Western Europe

Payment Details:

  • Payment Method:Telegraphic Transfer in Advance (Advance TT, T/T)

Primary Competitive Advantages:

  • Experienced Staff
  • Price
  • Small Orders Accepted
  • Origin
  • Green Product
  • Guarantee/Warranty
  • Reputation
  • Packaging
  • Product Feature
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